About — Principal

Dr. Sai S. Prakash.
Membrane scientist, polymer physicist, process engineer.

A detail-oriented membrane science and engineering professional translating complex scientific challenges into scalable, commercially viable solutions across chemical engineering, bioprocessing, and gas separations.

Dr. Sai S. Prakash
Principal · Prakash Membrane Consulting, LLC

Dr. Prakash has a proven track record of leading end-to-end development of advanced membrane filtration technologies — from concept evaluation and bench/pilot-scale studies through manufacturing and market deployment.

He integrates continuum modeling tools — particularly COMSOL equation-based multiphysics — with rigorous experimental validation to enhance product yield, performance, and operational efficiency.

Beyond technical depth, he is recognized for mentoring and team leadership: building high-caliber technical communities and guiding cross-functional teams to deliver impactful, innovation-driven outcomes.

§ 01 — Career

Two decades inside the leaders of separation science.

  • Pall (Danaher)
    Bioprocess (virus) & industrial (water) filtration
  • Repligen
    Bioprocess ultrafiltration (hollow fibers)
  • Air Liquide
    Gas separation thin film composite membranes
  • Johns Hopkins University
    Lecturer-Scientist in Chemical & Biomolecular Engineering
§ 02 — Education

Foundations across three institutions.

  • Ph.D., Chemical Engineering
    University of Minnesota — polymer membranes
  • M.S., Chemical Engineering
    University of New Mexico — silica aerogel films
  • B.Tech., Chemical Engineering
    Indian Institute of Technology, Bombay
§ 03 — Expertise

Areas of practice.

  • Membrane filtration & separation — MF, UF, NF, RO, GS, VS
  • Nonsolvent-induced phase separation (NIPS) process engineering
  • Engineering science of membrane formation & application
  • Polymer and sol-gel (colloid) science
  • Coating & drying — slot, dip, blade
  • Surface modification
  • Flat-sheet and hollow-fiber membrane design
  • Continuum modeling with COMSOL & MATLAB
  • Data-driven performance optimization
  • Technical community leadership
  • R&D project management
  • Oral and written technical communication